← 研踪 PaperTrailarXiv:2611.07356 · v1
Acoustic Anomaly Detection for Early Identification of Drill Jamming
首次提交 2026-11-05 10:50
版本更新 2026-11-05 10:50
雷达观测 2026-11-06 10:04
摘要
In the context of Industry 4.0, predictive maintenance is essential to minimize unplanned downtime and ensure operational safety. In machining processes, drill jamming is a critical failure that compromises both workpiece quality and tool integrity. This work proposes an acoustic anomaly detection system using ultrasonic sensors to identify pre-failure patterns in Computer Numerical Control (CNC) machining. We release a public dataset of time- and frequency-domain acoustic features from 17 drills, and benchmark semi-supervised autoencoder-based normality modelling against supervised XGBoost classification using Leave-One-Drill-Out validation. The results demonstrate that the Autoencoder is highly effective for industrial safety, achieving a Recall of 1.00 and a consolidated F1-score of 0.81. Furthermore, the threshold-independent analysis shows that the Autoencoder better separates normal and pre-failure acoustic patterns, achieving a consolidated AUC of 0.8294, compared with 0.7559 for the supervised model under inter-tool covariate shift. In contrast, the supervised XGBoost achieved an average F1-score of 0.55 and failed to detect failures in some of the evaluated drills. The findings highlight that the ultrasonic spectrum provides a reliable window for identifying incipient mechanical instabilities, and the AE model offers a robust safety envelope by anticipating all jamming events across the tested drill bits.
作者备注：Accepted for publication at IEEE INDIN 2026. 8 pages, 6 figures. (c) 2026 IEEE. Personal use of this material is permitted
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v1 · 2026-11-05 10:50 · 最新观测版本
Acoustic Anomaly Detection for Early Identification of Drill Jamming
In the context of Industry 4.0, predictive maintenance is essential to minimize unplanned downtime and ensure operational safety. In machining processes, drill jamming is a critical failure that compromises both workpiece quality and tool integrity. This work proposes an acoustic anomaly detection system using ultrasonic sensors to identify pre-failure patterns in Computer Numerical Control (CNC) machining. We release a public dataset of time- and frequency-domain acoustic features from 17 drills, and benchmark semi-supervised autoencoder-based normality modelling against supervised XGBoost classification using Leave-One-Drill-Out validation. The results demonstrate that the Autoencoder is highly effective for industrial safety, achieving a Recall of 1.00 and a consolidated F1-score of 0.81. Furthermore, the threshold-independent analysis shows that the Autoencoder better separates normal and pre-failure acoustic patterns, achieving a consolidated AUC of 0.8294, compared with 0.7559 for the supervised model under inter-tool covariate shift. In contrast, the supervised XGBoost achieved an average F1-score of 0.55 and failed to detect failures in some of the evaluated drills. The findings highlight that the ultrasonic spectrum provides a reliable window for identifying incipient mechanical instabilities, and the AE model offers a robust safety envelope by anticipating all jamming events across the tested drill bits.
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