Cross-Asset Knowledge Transfer for Early Fault Detection of Data-Scarce Assets Without Target Fault Data
Zekai Wang, Yuxuan Li, Zhangyue Shi
原文摘要
Reliability management of industrial fleets depends on early fault warnings, yet lifecycle data across similar assets are highly imbalanced. A few assets accumulate run-to-failure histories, while newly installed or rarely failing assets provide only normal-condition data. This paper asks how diagnostic knowledge can be transferred from a data-rich source asset to a data-scarce target asset when no fault data have been observed on the target. We formulate cross-asset early fault detection as a zero-shot domain adaptation problem, in which zero-shot refers to the absence of target fault samples, and propose a framework that requires only normal data from the target. The framework comprises (1) a statistical process control step that labels the source asset run-to-failure data with an exponentially weighted moving average chart, reducing manual annotation to verifying flagged segments, (2) an Adapted Domain-Adversarial Neural Network (ADANN) that combines domain-adversarial training and a Maximum Mean Discrepancy penalty with an Adapted Classification-Domain (ACD) loss, which anchors the classifier normal region to the target own normal data, and (3) an ahead-of-time labeling scheme with a prediction horizon that targets incipient faults. Under an exact-classification assumption, a theoretical analysis characterizes the domain-adversarial term for a normal-only target and the alignment state in which source fault features remain separated from target normal features. On a public run-to-failure bearing dataset, ADANN attains the highest mean F1-score among four transfer baselines, with a nominally significant precision gain over the strongest baseline, and its robustness is examined under synthetic noise.
cs.LG